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How to make foam gear, this would be awesome for an Airsoft outfit.
I absolutely love this site. So much useful information for cosplayers! :)
Armor Tutorial (great tips & ideas for making lightweight cosplay armor, and some links to sites that provide armor patterns.)
Long Hooded Cape Sewing Pattern - Laura Marsh Sewing Patterns
How to sew a sailor collar at the Cosplayer by McCall's blog
Eva foam bracers (like the sealing/painting suggestion)
EVA Foam Breastplate Tutorial by Kinpatsu-Cosplay
I have a feeling this will be very helpful in the near future :)
Grey Warden's Griffin tutorial by luiren.deviantart.com on @DeviantArt